Internet of Things
Impediments to IOT Adoption in Manufacturing
IoT (Internet of Things) simply put is about connecting machines/devices that are located at home/office/factory or even located onboard moving Cars/Trucks etc to the Internet. However the
adoption of IoT in the factories has been held back by the need for expensive replacement/upgrade
of existing machines and tools.
Legacy Plant and Machinery in the factories can be IoT Enabled at a reasonable cost by using a Field
Gateway devices connected to sensors /switches. The HelmApps Device Orchestrator is one such
Field Gateway device that can be cost effectively used to IoT Enable legacy equipment.
Benefits of IoT in the Factory
- Real Time Monitoring and Data Collection
- OEE Data collection and Analysis
- Preventive Maintenance Planning and Scheduling
- Reduce Unplanned Downtimes Real Time asset tracking.
- Ensure product quality and reduce scrap/rework by real time monitoring of key machine parameters.
HelmApps
Services
Our services team and partners can help your factory take advantage of advances in computing and
IoT. We can help in designing and developing your IoT Infrastructure, deploy the Device Orchestrator
as a Field gateway device for your legacy equipment.
Our services team consists of qualified and highly experienced Manufacturing Business Analysts,
Control Engineers, Software developers & Project Managers who can lead such projects from the
front.
Case Study
Device Orchestrator
A reputed tier 1 Automotive Component Manufacturer located in the Czhec Republic deployed the
Device Orchestrator as a Field gateway device to extract and store vital process data about their
heat staking/welding operations . In this case the Device Orchestrator acts a Control System
controlling the Welders as well as a Field gateway for taking the process data for each weld and
storing it in the cloud.
The Automotive component vendor saw an immediate benefit by having this vita process data for
analysis and thereby was able to make several improvements to the process there by reducing
wastage such as rework/scrap
Clientele
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