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Just In Time and Sequencing

Most ERP systems do not provide any functionality to drive the shop floor operations, leaving an increasing gap in the IT application stack. Our Shop Floor Management System is designed to fill the gap between SCADA process control systems and ERP systems. Our software systems can help you achieve operational excellence on the shop floor.

Demand and Supply management
DEMAND RECEIVING & PROCESSING

  • Enables operation of modern day pull based supply chain that produces and ships based on firm demand.
  • Allows for reduced finished good inventory across the whole supply chain resulting in savings across multiple fronts.

    • production planning
    PRODUCTION SCHEDULING

  • Easily do detailed production scheduling using lean manufacturing principles and execute to the schedule with 100% accuracy.
  • Track schedule attainment in real time.

    • production line barcode
    SERIALIZATION & LABELLING

  • Ensure 100% compliance with customer/statutory labeling requirements.

    • car production
    LINESIDE INVENTORY

  • Ensure the smooth flow of materials between your raw material warehouses & line side.
  • Maintain accurate inventory with real time updates from the shop floor to your ERP system.​

    • MONITORING

  • Monitor your manufacturing operations in real time with alerts, alarms and dash boards​.

    • ERP INTEGRATION

  • Integrate and exchange data with specialized Industry 4.0 systems using industry standards.
  • Electronically integrate the shop floor with customers to receive and respond to demand quickly.

    • component level tracing
    TRACE DATA & GENEALOGY

  • Trace your product component history back to the source.

    • packaging and shipping
    PACKAGING & SHIPPING

  • Produce accurate shipping paper work, Labels, ASN
  • Pack and ship products with 100% accuracy

    • JIT Sequencing

    JIT Sequencing is

    • An ERP agnostic stand alone shop floor system
    • A flexible and configurable solution for many business scenarios
    • An Open Systems Architecture based application for enhancements and integration.

    Automotive Sequencing

    We have an extremely strong, proven track record with Tier 1 Automotive components suppliers who supply on a JIT basis using a multitude of JIT practices such as sequence supply, Kanban, Pickup Sheets etc.

    Our systems support the stipulations of OEMS such as BMW, VOLVO, Daimler, Tesla, Ford, Chrysler, Toyota, Mitsubishi, Honda, Nissan, KIA, Hyundai, FIAT, Opel and PSA.

    You will find full technical details of our solution in this brochure and our sales team is available for all your questions. ​

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    Driving 50+ Factories in the Automotive Supply Chain

    Industry 4.0

    Lack of an open flexible MES platform is one of the biggest hindrances to adopting Industry 4.0. Easy Manufacturing has been built using a modern open systems architecture making it the most ideal foundation for Industry 4.0. The architecture allows for specialist modules/applications such as Vision Systems and Robotics systems to be easily integrated and exchange information with the MES system.

    Deployment

    Easy Manufacturing can be deployed On Premise or in the Cloud. he system has a HTML5 User Interface that can run on any tablet/PC. The disconnected architecture allows for small networking outages and hence production will not be affected in such cases. Your data centres located in the UK are best in class, using the most advanced technologies and robust cyber security defences.

    Support

    Easy Manufacturing implementations are supported by a robust partner eco system across the globe. We also offer a complete managed service that include:

  • 24 X 7 support team available by Phone / E-Mail / Social Media platforms.
  • Active monitoring by a system admin team that proactively identifies and prevents any issues.

    • Clientele

    Our Reputed Worldwide Partners

    Adient
    yanfeng
    Nissan
    Toyota
    opel
    visteon-1
    lear
    volvo
    trw-1
    Fiat-1
    honda
    bmw
    kia
    daimler
    Benz
    mitsubishi
    tesla
    ford
    chrysler
    peugeot