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  • [email protected]
  • Helmapps Solutions Private Limited, 24/2440 & 2441, Near Mater Green Hills, Civil Lines Road, Kakkanad Kochi, Kochi Kerala, Pin -682021

Production Planning and Scheduling

JITS Production Planning and Scheduling leverages advanced algorithms, flexible strategies, and real-time visibility to optimize demand fulfillment in complex, high-variant environments. It balances takt time, capacity, materials, and customer priorities while supporting JIT and JIS, ensuring the right product is produced at the right time and sequence with minimal waste, stable line utilization, and high schedule adherence.

Intelligent Scheduling Engine

Choose the right logic for your specific operational reality, from simple FIFO to ASRS-aware batching.

Simple FIFO

Reliable baseline scheduling based on customer sequence numbers or due dates. Ideal for stable demand environments.

Broadcast Point-Based

Weighted customer broadcast points synchronize production with vehicle assembly schedules and downstream logistics.

Dynamic Priority

Automatically adapts to shop-floor disruptions or Line Walk (LW) signals, prioritizing critical orders in real-time.

ASRS-Aware

Factors in pallet availability and warehouse constraints to minimize material handling delays during batch execution.

Level Loading

Distributes complexity and workload evenly across the production horizon to prevent bottlenecks and operator fatigue.

Manual Scheduling

Retain full authority for pilot runs, emergency orders, or special planning scenarios requiring human judgment.

Planner Control Center

Scheduling Workbench

The primary real-time interface providing visibility into order queues, priorities, and constraints. Schedulers can adjust parameters, regroup batches, and respond to changes with full traceability.

Actions & Automation

Configure automatic generation at defined intervals or custom timetables. Schedules can be reviewed, validated, and firmed before execution to ensure decision quality.

Scheduling Calendar

Define business rules for shifts, working days, and breaks. Align production plans with workforce availability and planned downtime to ensure executable schedules.

Automatic Calculation of Build Complexity

Not all orders place the same load on your line. JITS analyzes product configurations, cycle times, and variant-specific constraints to calculate a "Complexity Score" for every unit.

By intelligently distributing high-complexity variants, the system ensures a consistent Takt time and prevents station overloads.

Balanced Workload Distribution

The Outcome

Move beyond static, Excel-driven planning to a dynamic, responsive ecosystem.

Higher Schedule Adherence
Improved Line Balance & Takt Stability
Faster Response to Demand Changes
Reduced Planning Effort
Optimized Production-Logistics Alignment

Ready to transform your shop floor?

Connect with our sales team to see how HelmApps can help you streamline operations, improve efficiency, and drive business growth. For more details, explore the full technical specifications in our brochure.